Description
Technical Specifications (Tabular Format):
| Feature | Description |
|---|---|
| Model | Stainless Steel Single Phase Emulsion Polymerization Setup Apparatus for Lab Experiment |
| Purpose | Designed for laboratory-scale emulsion polymerization of monomers in an aqueous medium |
| Reactor Vessel | High-quality stainless steel, corrosion-resistant, with jacketed design for temperature control |
| Capacity | Typically between 1L to 10L (adjustable depending on experiment scale) |
| Temperature Control | Jacketed reactor with circulating heating or cooling fluid for precise temperature regulation |
| Agitation System | High-torque motor-driven stirrer with adjustable speed, multi-blade impeller for better dispersion |
| Pressure Control | Pressure relief valve, pressure gauge for monitoring internal reactor pressure |
| Monomer and Initiator Feed | Automated feed systems for precise control of monomer, surfactant, and initiator feeding |
| Sampling Ports | Multiple ports for in-line sampling of reaction mixture for analysis |
| Control System | Digital interface with programmable settings for temperature, pressure, and stirring speed control |
| Safety Features | Overpressure relief, emergency shut-off valve, and fail-safe control systems for safety during polymerization |
| Material Compatibility | Suitable for a variety of monomers, including styrene, acrylates, and other vinyl monomers |
| Reaction Monitoring | Sensors for temperature, pressure, stirring speed, and reaction time with real-time data logging |
| Pressure Range | Typically 1 to 10 bar (depending on the reactor design and polymerization requirements) |
| Power Supply | Standard electrical supply for motor and heating elements (220V or as per specification) |
| Operating Conditions | Temperature range from ambient to 100°C or higher, depending on reaction needs |
| Cleaning & Maintenance | Easy-to-clean stainless steel design, with dismountable parts for maintenance and cleaning |
| Safety Compliance | Complies with laboratory safety standards, including proper pressure control, venting, and emergency shutdowns |
Key Benefits:
- Controlled Environment: Precise control over reaction conditions (temperature, pressure, stirring speed) ensures consistent polymerization results.
- Ease of Operation: The system is designed for simple operation with user-friendly digital controls and automated feeding systems.
- Durable and Safe: Made of high-quality stainless steel for durability and long-term performance in laboratory environments. Safety features such as pressure relief valves ensure safe operation.
- Versatile: Suitable for a wide range of monomers and can be used for various emulsion polymerization applications like styrene, acrylates, and other copolymer systems.
- Scalability: The setup is ideal for laboratory research but can also be scaled for pilot plant applications, making it valuable for both academic studies and industrial product development.
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